Manufacturing medical/surgical cotton involves processing raw cotton fibers into sterile, absorbent products suitable for medical use. We follow a rigorous multi-step process to guarantee quality and safety.
Ashicot™ Process Flow
Cleaning
Raw cotton is subjected to a thorough mechanical cleaning process to meticulously remove all impurities, dirt, and foreign matter, ensuring a pure baseline material.
Carding
The cleaned cotton fibers undergo carding, a process where fibers are separated, aligned, and formed into a continuous, uniform web, giving the cotton its structural integrity.
Bleaching
To achieve the necessary level of whiteness and medical-grade purity, the cotton web undergoes a specialized bleaching process using safe, medically approved agents.
Blending
The processed cotton fibers are carefully blended to ensure uniform consistency, optimal absorbency, and superior strength across all our products.
Packaging & Quality Sealing
Finally, the processed cotton is securely packaged in durable pouches and covers. This proper packaging prevents contamination and maintains product integrity until it reaches the end-user.